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What is Soft Body Armor?

Soft body armor is designed as a flexible, lightweight alternative to hard bulletproof plates. This type of armor is typically made of layered composite materials or ballistic fibers to provide defense against shrapnel and low-energy rounds, such as those fired from common pistols or shotguns.

The construction of soft body armor often involves the integration of ballistic fabrics and advanced composites like ultra-high molecular weight polyethylene (UHMWPE). This combination enhances the armor’s ability to disperse impact energy and maintain flexibility, making it suitable for various applications where mobility is essential.

NIJ Standards and Protection Levels

The National Institute of Justice (NIJ) sets the standards for body armor protection levels, with soft body armor generally rated at Level II or Level IIIA. These levels indicate the armor's capability to stop specific types of ammunition. Per NIJ standards, Level IIIA armor can stop the most common pistol rounds up to .44 magnum, while Level II armor is built to stop multiple shots from a .357 magnum. It's important to note that Level III armor, which is designed to stop rifle rounds, is typically made from ballistic materials such as steel plates or ceramics and is not classified as soft armor.

What Can Soft Body Armor Stop?

Soft body armor is engineered to stop a range of ballistic threats. As previously mentioned, Level IIIA armor can effectively stop the majority of pistol rounds, including the powerful .44 magnum, while Level II armor provides sufficient protection against multiple shots from a .357 magnum.

However, soft armor has limitations, particularly against high-velocity, pointed-tip projectiles. For instance, a .22 TCM round, which is essentially a sharp-nosed .223 short bullet with a 9mm casing, can penetrate soft armor due to its high velocity and pointed design.

Conversely, larger but slower rounds like 12-gauge slugs, despite their significant size and concussive force, can be stopped by Level IIIA armor. Nonetheless, the impact from such rounds can still cause severe injuries to the wearer due to the immense blunt force trauma.

How much does soft body armor weigh?

The weight of soft body armor varies based on its size and cut. For instance, the VP4 Concealable vest from BulletSafe ranges from 2.83 pounds for a 14x14 inch vest to 6 pounds for a 28x17 inch vest. To better understand the "heaviness" of body armor, its areal density is measured instead. A BulletSafe VP4 Concealable vest, for example, has a density of 1.17psf (pounds per square foot), compared to the army’s Interceptor Body Armor’s density of 8.05psf. Even though both are rated to Level IIIA, the civilian BulletSafe vest is 85.4% less dense than the IBA, resulting in a more comfortable, lighter fit while retaining the same protection.

How does soft armor work?

Soft body armor works by leveraging the high tensile strength of ballistic fibers. Kevlar, for example, boasts a tensile strength greater than steel. This attribute allows the armor to function like a powerful net, capturing bullets in its multiple layers of ballistic fibers. These fibers absorb and distribute the bullet’s impact energy across a wide area, slowing down the projectile and reducing the force transmitted to the wearer.

What is soft armor made of?

Modern soft armor systems, such as those produced by BulletSafe, primarily utilize ultra-high molecular weight polyethylene (UHMWPE) with a blend of aramid fibers. UHMWPE is among the lightest armor materials available, offering equivalent protection to traditional materials like Kevlar while being lighter.

This material excels in absorbing the impact of multiple hits, as its fibers effectively distribute the energy from each bullet over a larger area. This material’s flexibility also helps to minimize backface deformation, which is critical in reducing blunt force trauma to the wearer.

Conclusion

Choosing the right soft body armor requires understanding its construction, NIJ standards, stopping power, weight, and material composition. NIJ standards ensure the armor is tested against specific threats and dictates which ammunition the vest can reliably stop. Comparing its weight to hard armor systems presents a comfort versus protection trade-off. By considering all these factors, prospective body armor customers can make informed decisions. A security guard might prioritize a heavier, highly protective vest, while someone seeking concealed carry might opt for a lighter option for better mobility. Understanding these specifics empowers users to select the right gear for their specific needs.

To buy the VP4 Concealable Vest, click here.

When it comes to personal protection, industry professionals such as security guards, contractors and law enforcement personnel are often faced with a dilemma: what armor do you wear to work? Plate carriers with hard inserts can stop rifle fire, but they’re also heavier and less comfortable than Level IIIA soft armor vests, which can be worn for longer periods of time with less strain than their hard armor counterparts with the trade-off of less defensive power, since soft armor vests are only rated to stop pistol ammunition. In other words, choosing between comfort and security can feel like a compromise. But what if you didn’t have to choose? BulletSafe’s VP4 Advanced Vest with Integrated RLA (Reinforced Lightweight Advanced) Armor offers the flexibility of soft Level IIIA armor or the rugged strength of hard Level III or IV plates, meaning its wearers are covered (literally) for any situation.

The Comfort of Soft Armor

Let’s face it, wearing bulky armor all day isn’t practical for most people. That’s why the BulletSafe VP4 Advanced comes equipped with Reinforced Lightweight Advanced Level IIIA soft armor, which is rated to stop rounds from pistols up to a .44 Magnum. It’s flexible, lightweight, and discreet—perfect for law enforcement, security professionals, and anyone who needs to stay protected without drawing attention.

Crafted from ultra-high molecular weight polyethylene combined with aramid fibers, the VP4 Advanced provides the same reliable protection as the classic VP3 vest, but with a better cut for enhanced mobility. This gives you the freedom to move without sacrificing protective power, making it ideal for active use.

But don’t let the soft armor fool you. This vest provides serious protection while ensuring maximum mobility. Whether you’re on patrol, in the field, or just going about your day, the VP4 Advanced’s soft armor will keep you safe without slowing you down.

Ready for More? Just Add Plates!

When the stakes are higher, you need armor that can take a hit. The BulletSafe VP4 Advanced’s built-in plate pockets let you easily slide in hard Level III or IV plates for increased protection, perfect for those who know they might be facing a situation where rifle threats are a concern. BulletSafe Level IV plates, offering the highest level of protection available, can stop .30-06 armor-piercing rounds.

What’s more, the VP4 Advanced vest allows you to use both soft and hard armor simultaneously. By wearing both types of armor, you have maximum coverage. This flexibility ensures you’re prepared for any mission or threat level.

Built to Last

The VP4 Advanced is more than just versatile—it’s built for endurance. The bottom portion of the new carrier is made from flexible, abrasion-resistant denim, offering enhanced durability and a better fit when rifle plates are inserted into the front and rear plate pockets. Whether you’re crawling through rough terrain or running and gunning in a high intensity training scenario, the tough yet comfortable material ensures your vest can withstand active use without wearing down.

Built for the Mission, Ready for Anything

Whatever mission you’re on, the BulletSafe VP4 Advanced Vest with Integrated RLA Armor is the last vest you’ll ever need. Its ability to adapt between soft and hard armor makes it the most versatile, reliable, and effective piece of personal protection on the market.

Ready to take your safety to the next level? Discover the BulletSafe Advanced VP4 today and protect yourself the way you deserve—with armor that’s as adaptable as you are.

To shop BulletSafe vests, click here.

For those new to the world of bulletproof vests, it's easy to assume that all vests are created equal, but that couldn't be further from the truth. The rugged plate carriers sported by soldiers and tactical teams and the discreet, soft black vests favored by beat cops and undercover agents serve very different purposes. Soft armor and hard armor vests each have their own strengths and weaknesses, and they offer protection against different kinds of dangers.

Yet, beyond this fundamental difference, there are numerous other factors to consider when purchasing your first bulletproof vest. From sizing and fit to level of protection and comfort, navigating the world of personal protection gear can be daunting. That's why it's crucial to delve into the nuances and intricacies of vest selection and do your research before making a decision about what type of armor is best suited for your needs.

In this article, we’ll take a look at the five things everyone who wears a bulletproof vest should know.

Printing

In the context of bulletproof vests, "printing" refers to when the contours of your bulletproof vest become discernible through your clothing, potentially revealing to others that you're wearing body armor. It's the last thing you want when discretion is paramount—whether you're working undercover, operating in sensitive environments, or simply prefer to keep a low profile.

Hard armor vests, like plate carriers, aren't exactly subtle. Their rigid structure and angular plates make them difficult to conceal under clothing, unless you're opting for the baggiest of outfits, and even then, someone wearing a plate carrier as concealed armor would not be using the vest as intended. These vests are typically designed to be worn visibly, providing easy access to essentials like mag pouches for firearm reloads. Often seen as part of a uniform, plate carriers come equipped with Velcro straps for patches, aiding in identification.

On the flip side, soft armor offers more versatility. While some soft vests are designed for covert wear under clothing, their thinner profile means they may offer less protection compared to overt options worn over a uniform.

At BulletSafe, we understand the importance of staying under the radar while still being protected. Our VP4 Concealable Vests are designed with sleek profiles and advanced flexible materials to reduce printing as much as possible. So you can feel confident knowing you're protected without drawing unwanted attention.

Fitment

Selecting the right bullet or stab proof vest has to do with fit and comfort as much as it has to do with protection.

A vest that doesn't fit properly won't just feel awkward; it'll compromise your safety. Optimal fitting vests should allow for unrestricted movement while providing the necessary protection. When trying on body armor, ensure you can move freely without any restrictions.

Choosing body armor is not like picking out clothes. While the size charts may look similar, it’s always best to measure yourself before you buy your vest. Those with long torsos or pot bellies may find that bulletproof vests do not cover their stomachs. This makes little difference, since a properly worn vest should sit just above the belly button and not extend lower than the navel, safeguarding your vital organs without hindering your mobility. Armor covering the entire torso would make it very difficult for the wearer to sit down, which is the same reason why on a suit of medieval plate armor, the cuirass (chest piece) and the faulds (flexible armored skirt) met at the knight’s belly button.

If you're unsure about your size, it's better to go larger. Body armor is highly adjustable thanks to Velcro straps, making it easier to achieve a snug fit with a larger vest. Trust us, it's far better to have a vest that's a bit too big than one that's too small. A vest that's too small won't provide adequate protection and can put you at risk.

Protection Rating

Not all armor is made to the same standards. The National Institute of Justice, or NIJ, established standard 0101.06 to evaluate ballistic protection. This is the gold standard when it comes to evaluating body armor and allows consumers to make informed decisions about the level of protection they need.

Here's a breakdown of the existing NIJ protection levels:

• Level IIA: Tested to stop 9mm and .40 S&W ammo.
• Level II: Offers protection against higher-velocity handgun rounds, including 9mm and .357 Magnum.
• Level IIIA: Guards against even more powerful handgun rounds, like .44 Magnum and .45 ACP, as well as some shotgun projectiles.
• Level III: Designed to stop rifle rounds, such as 7.62mm NATO and .223 Remington (5.56mm).
• Level IV: Offers the highest level of protection, capable of stopping armor-piercing rifle rounds like .30-06 M2 AP.

Note that Level IIA and Level II vests are slightly harder to find nowadays as they once were, since modern vests like the BulletSafe VP4 provide Level IIIA protection while remaining as light and slim as its IIA counterparts.

Each level represents a higher degree of protection, allowing you to select the appropriate level based on your specific needs and potential threats. Likewise, the higher an armor’s protection rating is, the denser the materials are and the harder it becomes to conceal. Armor at Levels IIA and II is very thin and light material reserved for concealable vests, while Level IIIA is typical of soft armor vests worn over clothing. Levels III and IV represent hard plates, which are typically worn inside plate carriers. Whether you're a law enforcement officer facing potential threats from the undesirable elements of society or a civilian preparing for the unexpected, there's a NIJ-rated vest to suit your requirements.

NIJ Certified vs. NIJ Compliant

Let's clear up some confusion about NIJ compliance. While "NIJ Compliant" and "NIJ Certified" may sound interchangeable, they're actually quite different.

A vest labeled as "NIJ Compliant" doesn't necessarily have the stamp of approval from the National Institute of Justice (NIJ) itself. Instead, these products undergo testing by their manufacturers using methods that mimic NIJ standards. Think of it as a close approximation, but not the real deal.

On the other hand, "NIJ Certified" armor has been sent to the NIJ itself to be tested according to their standards. These vests have undergone rigorous ballistic and temperature tests to meet the same standards required for law enforcement and military use.

Now, not every bulletproof vest company goes the extra mile to get true NIJ certification. But here at BulletSafe, we're committed to delivering top-notch quality at affordable prices. That's why we ensure that our vests are sent to the NIJ for certification, so you can trust that you're getting the real deal without breaking the bank.

Therefore, there is no reason to settle for an "NIJ Compliant" vest at a higher price when you can get superior "NIJ Certified" protection with BulletSafe. We believe in giving our customers peace of mind, knowing they're getting the highest quality protection they deserve.

You May Still Get Hurt

It's crucial to understand that bulletproof vests aren't magical shields that make you invincible. Instead, they're designed to do one thing exceptionally well: prevent death. Here's how it works:

When a bullet strikes a vest, it absorbs the impact and spreads the force across a wider area, reducing the likelihood of penetration. But even if the bullet doesn't pierce the vest, it can still cause serious harm. When hit, a user is still very likely to suffer from broken ribs, bruising, and internal bleeding — all from the force of the impact alone.

These injuries are a result of what is known as backface deformation. This occurs when a bullet hits a vest, creating a dent or deformation on the opposite side. While this deformation might sound harmless, it can actually cause significant injury, especially if it occurs over vital organs like the heart or lungs.

So, let's be crystal clear: a bulletproof vest will save your life, but it won’t prevent hospitalization. Armor is designed to prevent death by reducing the likelihood of a bullet penetrating vital organs, but they can't guarantee protection against injury, especially from the force of impact.

At BulletSafe, we're committed to providing you with the highest level of protection possible. That's why our vests undergo rigorous testing to ensure they meet or exceed industry standards. So, when you're suiting up with BulletSafe, rest assured that you're equipping yourself with the best defense against life-threatening situations.

From understanding the nuances of bulletproof vest selection to grasping the importance of NIJ certification, it's clear that informed decision-making is key. At BulletSafe, we want to empower you with the knowledge and tools to protect yourself and your loved ones. Whether it's navigating the complexities of different protection levels or recognizing the limitations of body armor, BulletSafe has your back. Our commitment to providing top-notch, affordable, NIJ Certified vests ensures that you can face whatever comes your way with confidence. Because at the end of the day, your safety is our priority.

An investment in BulletSafe is an investment in your life. We offer everything from soft IIIA vests for security use to Level IV plate carrier kits for hard-charging operators to use in dangerous locales. So, whether you're navigating the challenges of law enforcement, security, or simply prioritizing your personal safety, trust in BulletSafe to provide you with the protection you need to face the unexpected with confidence.

Click here to browse BulletSafe’s selection of bulletproof vests

People who wear our armor sometimes wonder, “How can something so lightweight offer so much protection?” BulletSafe’s VP4 with Reinforced Lightweight Advanced (RLA) Armor, also known as the VP4 Advanced Vest, answers that question through its innovative design and cutting-edge materials. Let’s dive into the science that makes this vest one of the best on the market for both flexibility and protection.

The Materials: Ultra-High Molecular Weight Polyethylene and Aramid Fibers

At the heart of the VP4 Advanced Vest’s protective capabilities are its materials—ultra-high molecular weight polyethylene (UHMWPE) and aramid fibers. These materials are specifically chosen for their unique properties, which work together to stop bullets while keeping the vest light and flexible.

Ultra-High Molecular Weight Polyethylene (UHMWPE)

UHMWPE is a form of polyethylene that has an extremely long molecular chain, which makes it incredibly tough and resistant to abrasion. Despite being much lighter than steel, UHMWPE is stronger than most other materials in its class. In the case of body armor, UHMWPE fibers are woven together to create a fabric that can absorb and disperse the energy of a bullet, preventing penetration.

The beauty of UHMWPE lies in its ability to do this without adding significant bulk. It allows the VP4 to remain lightweight and flexible while still offering Level IIIA protection against most handgun rounds.

Aramid Fibers

Aramid fibers, like those used in Kevlar, are known for their strength and heat resistance. These fibers are woven together in the VP4’s RLA Armor to provide an additional layer of protection. Aramid fibers have the ability to stretch slightly when impacted by a bullet, which helps absorb and spread the force over a larger area. This stretching, combined with UHMWPE’s strength, creates a highly effective barrier against ballistic threats.

Together, these two materials form a composite armor that delivers superior protection while maintaining the flexibility and comfort that modern users demand.

Why Lightweight Matters

Body armor is often a compromise between protection and comfort. Traditional plate carriers with hard armor plates are excellent at stopping high-velocity rounds, but they can be heavy and cumbersome, especially in high-mobility situations. Soft armor, on the other hand, offers more comfort but typically doesn’t protect against rifle rounds.

The VP4 Advanced Vest strikes a perfect balance. By using UHMWPE and aramid fibers, the vest provides full Level IIIA protection—ideal for stopping handguns and blunt-force trauma—while keeping the weight down, making it suitable for all-day wear. This lightweight nature makes it a great choice for professionals who need protection without sacrificing mobility.

What Makes the VP4 “Reinforced” and “Advanced”?

The VP4 Advanced Vest doesn’t stop at providing soft armor protection. What truly sets it apart is its ability to be reinforced with hard armor plates. The vest is designed with pockets that allow users to insert rifle-rated ceramic or steel plates, transforming the vest from Level IIIA into full rifle-protection.

• Ceramic Plates: These plates are designed to break apart and catch high-velocity bullets, dispersing their energy over a wider area. Ceramic is a great option for users who need maximum protection while keeping the weight as low as possible.
• Steel Plates: While heavier, steel plates provide excellent durability and can stop multiple hits without failing. Steel is often favored by those who value affordability and don’t mind carrying a bit more weight.

By integrating these hard plates with the vest’s flexible soft armor, the VP4 Advanced Vest offers the best of both worlds: lightweight protection for everyday use and the ability to handle rifle rounds when the situation demands it.

How Does It Compare to Other Armor?

Compared to traditional soft armor vests, the VP4 with RLA Armor offers superior flexibility and protection due to its advanced materials. Many soft armor vests only protect against handgun rounds and provide limited mobility, but the VP4 goes beyond that by offering the option for rifle-rated protection without compromising on comfort.

Additionally, the VP4 Advanced Vest’s materials, like UHMWPE and aramid fibers, are highly resistant to environmental factors. The vest is IP67 rated, meaning it is waterproof and dustproof, ensuring it maintains its protective qualities in harsh conditions. This makes it ideal for law enforcement, security personnel, and civilians who may encounter unpredictable environments.

Conclusion: Innovation That Saves Lives

The science behind the BulletSafe VP4 Advanced allows it to save lives without sacrificing comfort or flexibility. By leveraging cutting-edge materials like UHMWPE and aramid fibers, BulletSafe has crafted a vest that can adapt to a wide range of threats while maintaining the ease of movement necessary for professional use. And with the ability to reinforce the vest with rifle-rated plates, the VP4 offers protection that can be modified to suit the situation.

If you’re looking for body armor that gives you the best of both worlds, the BulletSafe VP4 Advanced Vest with RLA Armor is the future of personal protection.

To shop BulletSafe vests, click here.

When people think of bulletproof vests, they often picture a piece of armor that can stop any bullet fired at them. However, the reality is a bit more nuanced. Standard soft armor bulletproof vests, particularly those rated Level IIIA, are designed primarily to protect against handgun rounds. When it comes to rifle rounds, the situation changes significantly.

The Limitations of Soft Armor

Soft armor vests, like those worn by law enforcement officers, security personnel, and civilians, are incredibly effective at stopping handgun rounds, including the powerful .44 Magnum. These vests are made from materials like ultra-high molecular weight polyethylene (UHMWPE) and aramid fibers, which are both flexible and capable of dispersing the energy from most handgun bullets, effectively stopping them in their tracks.

However, soft armor on its own simply doesn’t have the defensive strength necessary to halt high-velocity rifle rounds. Rifle bullets, which travel at much higher speeds and often have more penetrating power, can pierce through soft armor with ease. For that kind of protection, a more robust solution is required: hard armor plates.

Enter the Plate Carrier

When protection against rifles is needed, professionals usually turn to plate carriers. These are heavier-duty vests that allow users to insert hard armor plates, typically made from materials like ceramic or steel, into pockets designed to shield vital areas such as the chest and back. These plates are rated to stop rifle rounds, including those from AR-15s or AK-47s, and provide the level of protection required in high-threat environments.

While plate carriers offer rifle protection, they often come with a trade-off—mobility. Traditional plate carriers can be bulky and rigid, making them less practical for long-term wear, especially in situations where mobility is essential.

The BulletSafe VP4 Advanced Vest: A Versatile Solution

The new BulletSafe VP4 Advanced Vest brings a unique blend of flexibility and protection to the market. While the vest is equipped with Level IIIA soft armor to handle most handgun threats, it also features pockets that allow for the insertion of rifle-rated hard plates. This makes it one of the few vests that offer both soft armor’s flexibility and the hard armor protection of a plate carrier all in one package.

With the VP4, users can add either ceramic or steel plates to upgrade their protection when the situation demands it. Ceramic plates, while lighter and more resistant to multiple impacts, tend to be more expensive. Steel plates, on the other hand, are heavier and more affordable but may cause spalling (fragments of the bullet) on impact. The versatility of the VP4 allows users to choose what best suits their needs and budget.

Soft Armor vs. Hard Armor: What’s the Difference?

The soft armor in the VP4 is made from UHMWPE and aramid fibers, which are designed to stop handgun bullets by absorbing their energy and preventing penetration. This material is lightweight, flexible, and ideal for daily use by individuals who need to move quickly and stay comfortable.

In contrast, hard armor plates are made from much denser materials like ceramic or steel. These materials work differently—they are designed to break up or catch rifle bullets, dispersing the energy and stopping the projectile before it can reach the wearer. The trade-off is that hard plates are bulkier and heavier than soft armor, which can restrict movement and add fatigue over time.

Conclusion: The Best of Both Worlds

While most soft armor vests won’t protect you from rifle rounds, the BulletSafe VP4 Advanced Vest changes the game. It combines the comfort and mobility of soft armor with the capacity to upgrade to hard plates for rifle-level protection. Whether you’re looking for everyday protection or need to be ready for a higher-threat situation, the VP4 offers a flexible, reliable solution that ensures you’re covered no matter what.

If you’re in the market for a vest that can adapt to your needs, the BulletSafe VP4 is the perfect choice. It’s light enough to wear all day and strong enough to stop whatever’s coming your way when paired with the right hard plates. Why choose between flexibility and protection when you can have both?

To shop BulletSafe bulletproof vests, click here.