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There’s a lot of confusion out there about how full metal jacket (FMJ) rounds work against body armor. Some think FMJ bullets of any kind can punch right through armor, but that’s not exactly true. The truth is, whether a bullet gets through body armor has more to do with the power and speed of the round than just the bullet’s design. To understand why, you need to understand what FMJ rounds were actually made for, how body armor is rated, and why rifle rounds pack a much bigger punch.

History and Purpose of FMJ rounds

FMJ bullets have been around since the late 1800s. Back then, shooters had problems with lead bullets fouling their barrels, which made their guns less accurate and harder to clean. The solution was to cover the soft lead cores of those bullets with a harder metal jacket—hence the name full metal jacket. These reduced fouling and made guns more accurate.

FMJ rounds also became the standard military cartridge after the Hague Convention of 1899, which banned expanding bullets in war. These rounds kept their shape better when they hit a target, making them reliable for deep penetration. However, FMJ rounds were never made to beat body armor.

How Does the NIJ Rate Body Armor?

Body armor gets tested and rated by the National Institute of Justice (NIJ) to see what kinds of bullets it can stop. Here’s a quick look at the levels:

• Level IIA and II: (Older categories) Protect against common handgun rounds like 9mm FMJ and .40 S&W.
• Level IIIA: Stops higher-velocity handgun rounds, like .357 SIG and .44 Magnum.
• Level III: defeats rifle rounds up to 7.62x51mm NATO FMJ.
• Level IV: The toughest—can stop armor-piercing rifle rounds like .30-06 AP.

When it comes to handgun-rated armor (Level IIIA and below), rifle FMJ rounds are a real problem because they’re faster and hit harder. But even big handgun FMJ rounds, like the .44 Magnum, usually won’t get through Level IIIA armor.

Rifle Rounds

Rifle rounds pack substantially more energy than handgun rounds.

• A standard 9mm FMJ handgun round hits with about 350 foot-pounds of energy.
• A .44 Magnum FMJ handgun round punches out around 1,000 foot-pounds.
• A 5.56x45mm NATO rifle round? Over 1,200 foot-pounds.
• A 7.62x51mm NATO round? A massive 2,500+ foot-pounds.

That extra energy and speed make rifle bullets much more dangerous to body armor. In addition, rifle bullets are often more aerodynamic, so they cut through material better. That’s why soft armor isn’t enough to stop them.

What’s Best for Defensive Handgun Use?

If you’re carrying a handgun for defense, you want ammo that’ll stop the threat without going too far. Hollow-point bullets are the top choice for most folks because they expand on impact, dump their energy into the target, and don’t overpenetrate. FMJ rounds are great for practice because they’re cheap and reliable, but they’re not ideal for stopping a threat.

When it comes to body armor, BulletSafe’s VP4 Level IIIA vest is built to handle the most common handgun threats, including FMJ rounds. And if you’re worried about rifle rounds, you can always pair it with hard armor plates for extra protection.

Conclusion

The idea that FMJ bullets can punch through any body armor just isn’t true. Rifle FMJ rounds are a serious threat, but most handgun FMJ rounds—even powerful ones like .44 Magnum—get stopped cold by Level IIIA body armor. Knowing what your gear can handle and choosing the right ammo is key to staying safe and prepared.

At BulletSafe, we’re all about making sure you get the protection you need without breaking the bank. Our Level IIIA armor has your back against the most common handgun threats, so you can feel confident when it counts.

When you think of bulletproof vests, you might picture the security guards and law enforcement officers who keep our streets, schools, and events safe. And sure, they absolutely need protection. But let’s not forget: danger doesn’t discriminate.

If you’re a judge handing down unpopular sentences, a celebrity dodging obsessed fans, or a high-powered exec with metaphorical (and possibly literal) targets on your back, you might want to consider upgrading your wardrobe. Enter the BulletSafe VP4 Concealable Vest—because a piece of clothing that helps you stay alive can be the ultimate fashion statement.

For some people, protection looks like an entourage of highly trained security personnel. Private bodyguards, armored SUVs, a secret escape route mapped out to the nearest safe house—you know, the works. But what happens when security isn't fast enough to intercept danger? What if someone gets the drop on you? When you get shot unprepared, it’s all over.

Why the BulletSafe VP4?
The VP4 is a Level IIIA bulletproof vest, meaning it’s capable of stopping almost every handgun round out there, up to and including the mighty .44 Magnum, which was, at one time, the most powerful handgun cartridge in the world.

But here’s the best part: it’s concealable. Slip it on under your clothing, and no one will know you’re wearing armor. The vest is designed with a low-profile hook-and-loop fastener to reduce printing (which is what happens when an otherwise concealed vest outlines itself under your clothing). It's also lightweight and mobile, thanks to its ultra-high molecular weight polyethylene construction and modified shooter’s cut. What this all means is that it’s comfy, discreet, and makes you forget that you’re wearing armor at all.

Who Needs One?
Honestly, anyone who values safety should consider it. From VIPs to everyday folks who just want a little extra peace of mind, the VP4 is a smart investment, almost like life insurance you can wear.

Because let’s face it: while we all hope the worst never happens, being prepared is the best way to make sure it doesn’t. The BulletSafe VP4 Concealable Vest is your ticket to staying one step ahead of danger, without sacrificing comfort or conspicuousness.

If you're wondering whether you, as a civilian, can own and wear body armor, the short answer is yes—for the most part. Bulletproof vests aren’t just for cops and military personnel; civilians in high-risk professions or just safety-conscious individuals can absolutely invest in personal protection. But, as with anything, there are some exceptions.

In the United States, there are no states that completely ban civilians from owning body armor, but a few impose specific restrictions:

• Connecticut: Connecticut does not prohibit civilians from owning body armor, but all purchases must be made in person under state law (CGS § 53-341b). Online purchases are not allowed, making Connecticut the only state with this requirement.
• New York: In 2022, New York passed a law prohibiting the sale and possession of body armor to civilians, except for individuals in professions that require it, such as law enforcement and security personnel such as armored car guards and various non-law enforcement security officers. Civilians not in these exempted professions cannot legally own body armor. Selling body armor to unauthorized individuals is considered a Class A misdemeanor for the first offense and a felony for subsequent offenses.

Federal Restrictions on Body Armor Ownership

At the federal level, body armor is legal for most civilians. The main restriction comes under 18 U.S.C. § 931, which prohibits individuals convicted of violent felonies from owning or possessing body armor. This law aims to prevent high-risk individuals from using body armor to evade law enforcement during criminal activity.

While this federal restriction is specific to convicted felons, many states mirror these laws, adding parole or probation restrictions for individuals with violent criminal histories. If you have a clean record, you’re free to buy body armor without any issues under federal law.

International Restrictions on Body Armor Ownership

Outside the United States, the rules governing body armor ownership can be much stricter. For instance:

Australia

In Australia, body armor is classified as a controlled weapon, and regulations differ across states and territories:

• Victoria: Under the Control of Weapons Act 1990, body armor is categorized as a prohibited weapon. Individuals must obtain an exemption or a Chief Commissioner's Approval to possess body armor legally. Security professionals, such as security guards and bodyguards, may use body armor if they hold the appropriate licenses and are covered under a Governor in Council Exemption.
• New South Wales (NSW): The Weapons Prohibition Act 1998 classifies body armor vests as prohibited weapons. Security firms and media organizations can apply for a permit to possess body armor for their employees. Applications are submitted to the NSW Firearms Registry, and applicants must demonstrate a genuine need, such as protection due to civil unrest or warfare.
• South Australia: The Summary Offences Act 1953 prohibits the manufacture, supply, possession, and use of body armor without an exemption from the Commissioner of Police. Individuals or businesses must complete an application form (RF1662) and provide the required information to obtain the exemption.
• Tasmania: According to the Police Offences Act 1935, possessing body armor without a permit is an offense. Permits are issued based on the applicant's need and background, and must be produced upon request by law enforcement.

Canada

Canadian regulations on body armor are primarily provincial:

• Alberta: The Body Armour Control Act requires individuals to hold a permit to possess body armor. Applicants must be over 18 and not have a criminal record.
• British Columbia: Similar to Alberta, individuals must obtain a permit under the Body Armour Control Act. Security professionals are typically eligible, while others must demonstrate a legitimate need.

United Kingdom

In the UK, while there are no specific laws prohibiting civilian ownership of body armor, certain types are regulated:

• Military-Grade Body Armor: The UK restricts items designed for military use. The Export Control Order 2008 controls the export of military goods, including certain body armor. While this primarily affects export, it reflects the UK's stance on military-grade equipment.

The UK Home Office has established standards for body armor used by law enforcement, detailed in the Home Office Body Armour Standard 2017. This document outlines performance requirements and testing methods for ballistic, knife, and spike protection.

Civilians can purchase body armor from licensed retailers without a permit. However, it's advisable to ensure the body armor meets relevant safety standards and is appropriate for the intended use.

Obtaining Permits

For regions requiring permits, the process generally involves:

1. Application Submission: Complete the required forms, available from local law enforcement agencies or government websites.
2. Background Check: Undergo a criminal record check to ensure eligibility.
3. Demonstrating Need: Provide a valid reason for needing body armor, such as employment in a high-risk profession.
4. Approval: Await approval from the relevant authority, which may include interviews or additional documentation.

If you’re planning to travel or relocate internationally with body armor, it’s important to research the specific laws in your destination country to avoid unintentional violations.

Who Can Own Body Armor in the U.S.?

For most law-abiding civilians in the United States, owning body armor is perfectly legal. Unless you’re in a state with restrictions like New York or Connecticut, or you’re a convicted violent felon, there’s nothing stopping you from purchasing a bulletproof vest. Even online purchases are allowed in 49 states.

It’s worth noting that while owning body armor is legal, some states impose enhanced penalties for crimes committed while wearing it. For example, if someone commits a robbery or assault while wearing a bulletproof vest, they may face additional charges or longer sentences.

Why You Should Invest in Body Armor

Body armor isn’t just for law enforcement or military personnel. Civilians in high-risk professions—such as security guards, private investigators, journalists working in conflict zones, or even retail workers in dangerous areas—can all benefit from the added safety and peace of mind that comes with wearing a quality bulletproof vest.

At BulletSafe, we believe personal protection should be affordable and accessible. Our bulletproof vests are designed to meet rigorous safety standards while staying within reach of everyday civilians. Whether you’re looking for a concealable vest or a higher level of protection, we’ve got you covered.

In a world where personal safety is becoming increasingly important, understanding the laws around body armor ownership is just as vital as choosing the right vest. With BulletSafe, you can stay protected without breaking the law—or the bank.

To shop BulletSafe bulletproof vests, click here.

Imagine this: You’re navigating an urban combat zone. The thundering of distant rifle fire echoes through the streets, and you’re out on patrol, feeling confident that you’ll make it back to your cot that night relatively unscathed. You’re sporting reliable pair of Level III plates in your carrier, and you assume that nothing the enemy has is powerful enough to shoot through you.

Then, the loud crack of a sniper’s shot rings out.

The round that hits you isn’t the usual 5.56 NATO or the infamous AK’s 7.62x39mm. It’s a .30-06 armor-piercing (AP) round. As your legs give way beneath you and you find yourself staring at the sky, your last nagging thought is that you should have gotten better plates.

Scenarios like this aren’t just hypothetical for those in high-risk roles. Law enforcement, military personnel, and even civilians in volatile areas could face threats that exceed the capabilities of Level III armor. While Level III plates are excellent for most common rounds, they weren’t designed to stop the .30-06 AP round, but Level IV plates are.

Level IV body armor is the highest rating under the National Institute of Justice (NIJ) standards, capable of stopping a single hit from a .30-06 AP round traveling at approximately 2,880 feet per second. The .30-06 is by no means a rare cartridge. It’s a popular deer rifle round, and in a SHTF scenario, it’s not unreasonable to imagine bad actors carrying a hunting rifle chambered in this big game cartridge or similar large calibers which could easily endanger anyone relying on insufficient protection.

The Science Behind Level IV Plates

The strength difference between Level III and Level IV plates lies in the design specifications and material performance tailored to their respective threats.

Level III plates, while made of ceramic and UHMWPE, are designed to stop rounds up to 7.62x51mm NATO. These plates focus on dissipating the kinetic energy of standard military rounds and preventing penetration through a combination of hardness (ceramic) and energy absorption (UHMWPE). However, they are not built to counter the concentrated force and penetrative capabilities of armor-piercing (AP) rounds.

Level IV plates are specifically engineered to defeat AP threats like the .30-06 AP round. Here's how they achieve superior performance:

1. Stronger Ceramic Composition: The ceramic used in Level IV plates is denser and harder than that in Level III plates. It is formulated to withstand and shatter the hardened steel or tungsten cores found in AP rounds, dissipating their immense energy more effectively.
2. Enhanced Backing Layers: The UHMWPE or composite material backing in Level IV plates is designed to handle the additional force transmitted after the ceramic strike face absorbs and breaks the projectile. This ensures that even the residual energy from an AP round is effectively dispersed.
3. NIJ Standards for AP Threats: Level IV plates must meet more stringent NIJ standards, requiring them to stop a .30-06 AP round at a specific velocity. Level III plates are not tested or rated for these types of rounds, as their primary purpose is to stop non-AP rounds.

The difference comes down to purpose: Level III plates are optimized for widespread, non-AP threats, while Level IV plates are built to handle the extreme forces of armor-piercing rounds, offering the highest level of protection available.

While it’s true that not every situation calls for Level IV armor, its importance becomes undeniable when you consider the unpredictability of modern threats. Level IV plates offer a layer of protection that no other armor type can match. For professionals in high-risk scenarios or civilians preparing for worst-case situations, Level IV isn’t just a precaution, it’s peace of mind.

At BulletSafe, we understand the critical need for reliable, high-performance body armor. That’s why our Level IV plates are built to NIJ standards, ensuring they provide the protection you need when it matters most. Lightweight, durable, and rigorously tested, these plates are the pinnacle of modern armor technology. When the stakes are life and death, don’t settle for anything less than the best. Choose Level IV. Choose BulletSafe.

To shop BulletSafe plates, click here.

Working as an armored car driver isn’t like an average 9-to-5. It’s a high-risk profession that demands constant vigilance and preparation. If you’re new to the job, you’ve probably already heard plenty about protocols and safety, but sometimes it’s good to think about the worst case scenarios just so you can be mentally prepared.

1. Never Stop for People You Don’t Trust

One of the oldest tricks in the book is criminals impersonating authority figures. In 1962, during an event known as the Great Plymouth Mail Truck Robbery, two men dressed as police officers waved down an armored mail truck. The drivers, thinking it was a routine traffic stop, stopped and ended up being led into a dead-end where they lost $1.5 million. Not everyone who looks official is there to help you.

Today, some companies have protocols in place for what to do when stopped by police. They usually involve communication between the police department in question and the armored car company’s dispatch to see whether the traffic stop is legitimate. This may involve taking the officer’s credentials and sending them to dispatch for verification.

If the cops flag you down, don’t assume the worst—but don’t open up just because they’re flashing a badge either. Check with dispatch. It might feel awkward, but it's better than ending up in a dangerous situation. If you ever feel uneasy, stay inside the vehicle with the doors locked and the engine running. Remember, you’re not obligated to hop out unless you’re 100% sure it’s legit.

2. Don’t Stick to a Routine

Robbers love predictability. If you’re taking the same route every day, at the same time, stopping at the same gas station, you’ve become a sitting duck. During an armored car robbery in Arizona in 1997, the perpetrators had studied their intended victims’ route for almost a year and knew the drivers’ routine, including the best spot where they could pull them over, force them to open the truck, and escape with $228,000. As for the drivers, they got stuffed into bags and dumped into a lake.

Mix it up. Plan different routes and keep alternate plans in your back pocket. The fewer patterns you fall into, the harder you are to target.

3. Pay Attention During Stops

Delivery and pickup spots are where things can go south fast. This is where attackers are most likely to strike because they know you’re distracted, focused on hauling heavy bags of cash into the truck as quickly as possible. The 1981 Brink’s robbery is a gut-wrenching example. During what seemed like a routine delivery stop, robbers ambushed the crew, killing two policemen and a Brink’s driver. It’s a brutal reminder that even “normal” stops can turn deadly.

Here’s the deal: when you’re at a stop, don’t zone out. One team member should always be scanning the area while others handle the delivery. Drivers? Keep that engine running and stay ready to hit the gas. Even if the area looks calm, don’t let your guard down.

4. Keep Your Head on a Swivel

If you want to be truly alert and “switched on,” you’ll want to notice the little things. Is someone hanging out near your route a little too long? Did a car make the same turns as you for the last mile? Trust your gut. The 1997 Dunbar Armored robbery happened because the criminals planned every detail and took advantage of gaps in the crew’s awareness such as blind spots in Dunbar’s security camera placement and the predictability of the guards’ routine. They walked away with $18.9 million. Don’t make it that easy for anyone.

Distractions are your worst enemy here. This isn’t the time to scroll through your phone or zone out on the radio. Use mirrors, reflective windows, or even casual glances to keep tabs on what’s happening around you. If something feels off, don’t ignore it.

5. Always Wear Your Protective Gear

Here’s the truth: no amount of preparation can make you invincible. There are risks in this line of work, and you owe it to yourself to be as protected as possible. That’s why wearing a reliable bulletproof vest is essential. It doesn’t matter if it’s your first day or your hundredth; being caught unprotected could cost you everything.

The BulletSafe VP4 Advanced Vest is a solid choice for anyone in the armored car business. It’s easy to wear over your clothes, doesn’t weigh you down, and offers NIJ Level IIIA protection against most handgun threats. The best part? It’s designed to be comfortable even during those long, grueling shifts. Think of it as your last line of defense when everything else goes sideways.

Driving an armored car requires you not only to protect valuable cargo but also your life and the lives of your teammates. Learn from history, stay sharp, and don’t be complacent. The more prepared you are, the less likely you are to end up in a dangerous situation. And when it comes to protection, don’t settle for less. The BulletSafe VP4 Vest is here to have your back—literally. Stay safe out there.

To buy the BulletSafe VP4 vest, click here.